Sublimation-Paper-roll-application

With the continuous development of digital printing technology, our garment patterns no longer require the complex plate-making process of screen printing. Many digital printing solutions have emerged, such as dye sublimation, DTF printing, and heat transfer.

Dye-sublimation printing technology dominates the fields of apparel, home décor, promotional gifts, and personalized products. Dye sublimation paper comes in many different sizes, mainly sheet size and roll size, each corresponding to different applications. Choosing the appropriate dye sublimation paper roll size is one of the keys to achieving high-quality printing results. Different widths and lengths are suitable for different workflows. Our dye sublimation factory can cut paper of various sizes, providing suitable options for everyone from small workshops to large textile mills.

As a highly professional dye sublimation manufacturer in China, we offer various sizes of dye sublimation paper rolls to meet the needs of various workshops and textile mills, ensuring stable output, high transfer rates, and excellent color performance.

This guide will introduce the most common dye sublimation paper roll sizes and their respective application scenarios, helping you choose the best solution for your business.

1.Small/Sheet Size Sublimation Paper Rolls (8.5-inch, 11-inch, A4, A3 Size)

Suitable for home crafts, small studios, and sellers on e-commerce platforms like Etsy, Amazon, and eBay.

Small size sublimation paper rolls are typically used with desktop/sheet sublimation printers such as the Epson EcoTank or Workforce. These sizes are ideal for personalized gift making and small-batch t-shirt design.

Sublimation-Paper-Application

Main Applications:

  1. Custom mugs
  2. Custom phone cases
  3. Keychains and trinkets
  4. Custom coasters and mouse pads
  5. Small-batch small-sized t-shirts
  6. Photo printing and craft projects  

These sizes of sublimation paper are cost-effective and quick to use, making them ideal for orders with multiple designs.

Why Choose Our Small Size Sublimation Paper Rolls?

  1. Quick-drying coating
  2. 95% high color transfer efficiency
  3. Compatible with all Epson desktop sublimation printers

2.Medium Width Sublimation Paper Rolls (13” inch, 17” inch)

Medium Width Sublimation Paper Rolls

A Reliable Choice for T-shirt/Gift Craft Shops and Small Apparel Businesses

Medium width sublimation paper rolls are ideal for users who need to transfer large-sized designs but want to control costs and don't want to purchase industrial sublimation printer models, providing an upgrade from smaller sublimation rolls. This size is suitable for apparel and gift manufacturers.

Applications:

  1. T-shirt Printing (Front/Back Design)
  2. Logo Transfer
  3. Small Apparel Pieces
  4. Fabric Patches
  5. Small-Batch Large-Size Design Series

They are the perfect choice for small craft/gift shops looking to improve productivity.

Why Our 13-inch and 17-inch Rolls Perform Better

  1. Stable Paper Base, Preventing Deformation
  2. Smooth Printing Surface Ensures Clear Details
  3. Cost-Effective

3.Medium-width sublimation paper rolls (24” inch, 30” inch, 44” inch)

Medium-width sublimation paper roll

Designed specifically for garment workshops and textile production.

These sublimation roll sizes are widely compatible with medium-width dye-sublimation printers from brands such as Mimaki, Mutoh, Roland, and Epson, making them a common choice for small and medium-sized textile factories.

Medium-width sublimation paper roll-applications

Applications:

  1. Sportswear
  2. Fashion
  3. Team uniforms
  4. Pillowcases, tote bags, and textiles
  5. Apparel sample development

Medium-width rolls offer very high productivity, better material utilization, and excellent continuous print quality.

Advantages of our medium-width rolls

  1. Quick-drying formula suitable for high-speed printers
  2. Maintains consistent color density even during long-width printing
  3. Anti-curling and anti-static coating

4.Wide-width Industrial Sublimation Rolls (60" inch, 64" inch)

60 inch sublimation paper roll

Suitable for high-volume textile factories and trading resellers

For industrial production lines in large textile mills, 60-64 inch sublimation rolls offer maximum efficiency and the lowest cost per square meter, resulting in better cost reduction.

60 inch sublimation paper roll application

Application Scenarios:

  1. Yoga pants and leggings
  2. Swimwear
  3. Full-width garment fabric pieces
  4. Curtains, bedding, and home textiles
  5. Sofa covers and upholstery fabrics
  6. Banners and large-format advertising

These sizes ensure continuous printing and avoid roll paper waste—ideal for large-scale production.

Advantages of Our Wide-width Sublimation Rolls

  1. High ink absorption, no ink bleeding
  2. Ultra-smooth coating for flawless large-format images
  3. Available in multiple weights (GSM) for different types of textiles

5.Custom or jumbo roll sublimation paper (>67” inch)

 

We offer custom sublimation roll sizes for professional industrial manufacturers/cross-border traders, including jumbo sizes suitable for large textile machinery.

  1. Custom roll length
  2. 2-inch or 3-inch core options
  3. OEM branding packaging

This flexibility is ideal for companies engaged in OEM production, export manufacturing, or government project bidding.

6.Other Key Factors That Influence Printing Results

jumbo-29GSM-sublimation-paper-roll

Besides size, other relevant paper parameters affect the performance of sublimation paper, such as paper basis weight (GSM), drying speed, transfer rate, substrate stability, and printer compatibility.

6.1 Paper Basis Weight (29gsm–140gsm): How Basis Weight Determines Performance

The basis weight of sublimation paper significantly affects ink absorption, transfer efficiency, and suitability for different printer models and substrates.

✔ 29gsm Ultra-Thin Large Roll Sublimation Paper (Our Featured Product)

We offer an ultra-lightweight 29gsm large roll sublimation paper designed specifically for high-speed industrial textile production. This paper is ideal for large textile manufacturers seeking maximum efficiency and minimal paper consumption.

jumbo-29GSM-sublimation-paper-roll-application

Applications of 29gsm Extra-Large Roll Sublimation Paper:

  1. Large textile mills
  2. High-speed industrial printers (e.g., Epson Monna Lisa, Atexco, DGI, Mimaki Tiger)

Mass Production:

  1. Sportswear
  2. Leggings
  3. Swimwear
  4. Cycling apparel
  5. Large-format home textiles (bedding, duvet covers, curtains)

Continuous wide-roll printing, every gram counts

Key Advantages of Our 29gsm Ultra-Thin Paper:

  1. Lower paper consumption → Reduced production costs
  2. Faster ink release, especially suitable for soft polyester fabrics
  3. Superior paper feeding performance for high-speed printers
  4. Extremely low curl even under industrial humidity and temperature conditions
  5. Higher transfer efficiency than standard thin paper
  6. Lower heat resistance, improving transfer clarity on fine textile fibers

The Importance of Ultra-Thin Sublimation Paper for Industrial Customers

  1. Reduced downtime due to paper roll changes
  2. Smoother unwinding at high-speed machine operation
  3. Improved performance of elastic fabrics (e.g., yoga pants)
  4. More efficient sublimation printing on paper rolls longer than 1000 meters

6.2 45gsm–70gsm Lightweight Textile Paper Rolls

Suitable for high-speed printing and large-size textile fabrics, enabling faster ink absorption and less wrinkling.

6.3 100gsm–120gsm High-Balance Rigid Substrate Paper

Ideal for small-format fabric printing, mugs, aluminum plates, and rigid substrates requiring high ink loads.

6.4 Drying Speed and Transfer Efficiency

Our quick-drying coating ensures:

  1. No smudging on high-speed machines
  2. Smooth production flow
  3. Higher color density and clarity in textile images

6.5 Substrate Stability: Anti-curling, Flatness, and Antistatic Technology

These properties help prevent misalignment, ribboning, and paper jams—especially important for large rolls.

  1. Antistatic coating
  2. Enhanced dimensional stability
  3. Heat-resistant substrate technology

 

Conclusion: Choosing the Right Sublimation Paper Rolls

Every sublimation printing project requires selecting the appropriate paper size to improve production efficiency, avoid paper waste, and ultimately achieve optimal transfer results. Whether you are a home DIY enthusiast, a thriving apparel company, or a large textile mill, our sublimation paper rolls provide the reliable color performance you need.

Furthermore, our sublimation paper rolls, coating technology, grammage options, and OEM customization services help our clients better scale up production.

For T-shirts, 13-inch and 17-inch rolls are ideal for front/back designs. For oversized designs or full-width fabric, 24-inch to 44-inch rolls are recommended.

Sportswear manufacturers typically use 44-inch, 60-inch, or 64-inch wide rolls for leggings, sweatshirts, and full-width fabric.

Yes. sublimation paper rolls are compatible with Epson, Mimaki, Mutoh, Roland, and Ricoh water-based sublimation printers.

45–70 gsm: Suitable for high-speed industrial printers and soft fabrics.

100–120 gsm: Suitable for rigid substrates and desktop printing. A variety of grammage options are available to meet different application needs.

Yes, we supports custom roll widths, lengths, 2-inch/3-inch core sizes, and OEM packaging for wholesale customers and factories.